| Availability: | |
|---|---|
| Quantity: | |
Built for automated ultrasonic cutting applications, the H20-C Series Automatic Cutting Ultrasonic Generator delivers stable power and precise control for continuous industrial material processing. With power options up to 2600W and multiple frequency configurations from 20KHz to 40KHz, this compact ultrasonic cutting generator supports efficient integration into automated production lines while helping manufacturers achieve clean, consistent cutting results.
Maximum power output of 2600W for heavy-duty applications.
Multiple frequency options ranging from 20KHz to 40KHz.
Seamless integration with automated production lines.
Compact, durable aluminum-alloy casing weighing just 4.76 kg.
Step into the future of precision manufacturing with the H20-C Series Automatic Cutting Ultrasonic Generator. Encased in a sleek, industrial-grade silver chassis, this generator exudes a premium metallic finish that feels cool to the touch and is built to withstand the rigorous demands of continuous factory operation. When powered on, the unit operates with a subtle, reassuring hum, a testament to its internal cooling fan and highly efficient energy conversion system. The front panel is dominated by a crystal-clear 4.3-inch high-definition touch screen, offering a crisp, glare-free visual interface that responds instantly to the lightest tap, ensuring operators can navigate settings with absolute fluidity.
Beyond its striking exterior, this generator is the beating heart of your automated cutting processes. It translates electrical energy into high-frequency mechanical vibrations with zero lag, ensuring that every cut made by the attached transducer is swift, clean, and perfectly sealed. Whether slicing through dense synthetic textiles or delicate non-woven fabrics, the resulting edges are flawlessly smooth, free from fraying, and devoid of the burning odors typically associated with traditional thermal cutting methods. By integrating this advanced ultrasonic technology into your workflow, you eliminate the need for secondary finishing processes, thereby accelerating production cycles and significantly elevating the final quality of your manufactured goods.
| Serial number | Name |
| 1 | touchscreen |
| 2 | Test |
| 3 | Reset |
| Serial number | Name |
| 1 | Toggle switch |
| 2 | Pin-shaped power connector |
| 3 | Cooling fan |
| 4 | DB25 connector |
| 5 | Transducer output BNC connector |
Understanding the technical capabilities of your equipment is crucial for optimizing production efficiency. The H20-C Series is meticulously engineered to provide a versatile range of power and frequency configurations, ensuring compatibility with diverse material densities and cutting requirements. Below is the comprehensive technical data detailing the frequency, power output, control mechanisms, physical dimensions, and electrical requirements of the generator.
Frequency | Power | Type |
|---|---|---|
20KHz | 2600W | Utilises proprietary 'Traceability' system; Four digital outputs; four digital inputs; Two DA outputs; two AD inputs; One 485 communication channel, switchable between digital and analogue control. |
28KHz | 1800W | |
30KHz | 1500W | |
35KHz | 1200W | |
40KHz | 800W |
External dimensions CM | Weight kg | Input voltage AC |
|---|---|---|
36*20*12 | 4.76 | 220V 50Hz |
The H20-C Series is not merely a power source; it is a sophisticated control hub designed to elevate your operational capabilities. Every feature is intentionally crafted to reduce downtime, minimize material waste, and provide unparalleled control over your cutting applications.
Enhanced Amplitude Output: The amplitude is increased by approximately 30%, coupled with an equal-precision lock function that guarantees consistent cutting force, even when encountering varying material thicknesses.
Eco-Friendly & Cost-Effective: Operates with high energy efficiency, significantly lowering electricity consumption while eliminating the need for consumable cutting blades or harmful chemical adhesives.
Intuitive 4.3-Inch Touch Screen: A high-definition, responsive display provides real-time monitoring of operating status, power output, and system alerts, putting complete control at your fingertips.
Bilingual Interface: Free switching between Chinese and English accommodates diverse international workforces, eliminating language barriers during setup and daily operation.
Advanced Communication Protocol: Equipped with an RS485 communication device address, allowing for centralized monitoring and remote parameter adjustments across expansive factory floors.
Comprehensive Protection: Soft and hardware dual-layer protection safeguards the system against overloads, voltage spikes, and abnormal temperatures, ensuring a prolonged operational lifespan.
In high-volume manufacturing, inconsistent energy output translates directly to product defects and wasted resources. The H20-C Series tackles this challenge head-on by utilizing a fully digitized ultrasonic generator paired with advanced automatic frequency tracking technology.
Automatic Frequency Tracking: The system continuously monitors and adjusts to the optimal resonant frequency, compensating for tool wear or temperature fluctuations in real-time.
30% Amplitude Boost: Delivers a more aggressive and decisive cut, effortlessly slicing through dense or stubborn materials without stalling the production line.
Equal-Precision Lock Function: Locks in the exact parameters required for your specific material, ensuring that the first cut of the day is identical to the ten-thousandth.
Customizable Soft Start: Adjustable soft-start times prevent sudden mechanical shocks to the transducer and cutting horn, preserving the integrity of your tooling.
Continuous Operation Reliability: Engineered specifically for long-duration, high-intensity industrial tasks, ensuring your operations remain uninterrupted during peak production seasons.
Modern production facilities demand equipment that communicates seamlessly within a larger ecosystem. This generator is engineered with connectivity at its core, making it the perfect companion for sophisticated automated workflows.
Rich I/O Interfaces: Featuring 4 digital inputs, 4 digital outputs, 2 analog inputs, and 2 analog outputs, providing versatile connection points for external sensors and triggers.
RS485 Communication: Enables robust, noise-immune data transfer over long distances, allowing the generator to be controlled directly from a central master computer.
PLC & Robotic Arm Compatibility: Easily interfaces with existing Programmable Logic Controllers (PLCs), robotic arms, and automated conveyor belts for fully synchronized production.
Remote Parameter Modification: Supervisors can adjust frequency, power, and scanning modes remotely, eliminating the need to physically access the machine during active runs.
Digital to Analog Switching: Offers the flexibility to switch between digital and analog control modes, ensuring backward compatibility with older factory infrastructure.
Complex industrial machinery often requires extensive and costly training programs. We have designed the H20-C Series to break down these barriers, offering an intuitive user experience that empowers operators from day one.
High-Definition Visuals: The vibrant 4.3-inch touch screen displays critical data in large, easy-to-read fonts, reducing eye strain in dimly lit factory environments.
Streamlined UI Navigation: The logical menu structure allows operators to access deep system settings, run diagnostic tests, and reset alarms with just a few intuitive taps.
Reduced Training Costs: Because the interface mimics the simplicity of modern smart devices, new staff can master the equipment's operation in a fraction of the usual time.
Instant Language Switching: A simple toggle switches the entire interface between English and Chinese, facilitating seamless collaboration in multinational production facilities.
Rapid Line Changeovers: Saving and recalling specific material profiles means that switching from cutting soft foams to rigid plastics takes seconds, not hours.
The true measure of any cutting equipment is the quality of the finished edge. The H20-C Series excels across a vast spectrum of materials, delivering pristine results that elevate the perceived value of your final products.
Versatile Frequency Range: With options from 20KHz up to 40KHz, you can perfectly match the ultrasonic vibration to the specific acoustic properties of your material.
Flawless Composite Cutting: When processing multi-layer composites, the ultrasonic energy gently fuses the edges as it cuts, preventing delamination and unraveling.
Frictionless Food Processing: When paired with a titanium alloy blade, the high-frequency micro-vibrations create a frictionless surface, preventing sticky foods from adhering to the tool.
Clean Synthetic Edges: Cuts through nylon, polyester, and non-woven fabrics while simultaneously sealing the edge, eliminating the need for separate hemming or stitching.
Zero Deformation: The localized application of energy ensures that the surrounding material remains completely unaffected by heat or mechanical pressure, preserving structural integrity.
Investing in capital equipment requires a clear path to return on investment. This ultrasonic generator is fortified with intelligent safeguards and designed for maximum efficiency, ensuring long-term profitability for your operations.
Dual-Layer Protection: Comprehensive software algorithms and robust hardware circuits work in tandem to instantly detect and neutralize over-current, over-voltage, and overheating events.
Extended Tooling Life: By maintaining optimal resonance and preventing acoustic mismatch, the generator significantly reduces wear and tear on expensive ultrasonic horns and cutting blades.
Low Maintenance Architecture: The enclosed, dust-resistant chassis and high-quality internal components drastically reduce the frequency and cost of preventative maintenance.
Energy Efficient Operation: Converts electrical power to mechanical vibration with exceptional efficiency, minimizing wasted heat and lowering your facility's overall energy consumption.
Reduced Scrap Rates: The precision and consistency of the ultrasonic cut mean fewer defective parts, directly translating to higher yield and lower raw material waste.
Non-woven & Hygiene Products
Leather & Textile Fabrics
Automotive Interior
Rubber, Plastic & Foam
Food Processing
3C Electronics & Films
Packaging & Adhesive Products
Medical Consumables
Selecting the right manufacturing partner is just as critical as choosing the right equipment. As a dedicated manufacturer with years of expertise in ultrasonic technology, we are committed to empowering your production capabilities with reliable, cutting-edge solutions.
Direct Manufacturer Pricing: By eliminating intermediaries, we provide premium industrial equipment at highly competitive rates, maximizing your procurement budget.
Stringent Quality Control: Every generator undergoes rigorous stress testing and calibration in our state-of-the-art facility before it is cleared for global shipment.
Expert Technical Support: Our team of seasoned engineers is available to assist with system integration, parameter optimization, and troubleshooting, ensuring a smooth implementation.
Customization Capabilities: We understand that no two production lines are identical; we offer tailored solutions to meet your specific frequency, power, and interface requirements.
Reliable Global Logistics: We partner with top-tier freight forwarders to ensure your equipment arrives safely and on schedule, regardless of your facility's location.
What materials are suitable for automatic ultrasonic cutting?
The H20-C Series is highly effective for processing soft and semi-rigid materials. This includes non-woven fabrics, synthetic cloths, natural and artificial leather, polyurethane foam, soft rubber, silicone, plastic films, food products, and general plastic components. It is particularly advantageous for materials that tend to fray, melt, or stick during traditional mechanical cutting.
Can it cut multi-layer composite materials and stacked materials?
Yes, it is exceptionally well-suited for these applications. The ultrasonic vibration cuts stably without causing delamination, delivering neat, fused edges. For excessive layers or highly dense composites, we highly recommend selecting one of our high-power models (such as the 2600W or 1800W variants) to ensure sufficient energy penetration.
How does the RS485 communication benefit my production line?
The RS485 interface allows the generator to be networked with your centralized control system (like a PLC). This enables remote monitoring of the equipment's status, automated adjustment of cutting parameters based on the recipe being run, and immediate logging of any error codes, thereby facilitating a fully automated, Industry 4.0 compliant workflow.
What is the advantage of the automatic frequency tracking system?
During continuous operation, the cutting horn can heat up, causing its natural resonant frequency to shift slightly. Without automatic tracking, this would result in a drop in cutting power and potential system overload. Our 'Traceability' system continuously monitors and adjusts the generator's output frequency to match the horn perfectly, ensuring 100% power delivery at all times.
What are your payment terms and shipping arrangements?
To ensure a streamlined transaction, full payment is required prior to shipment. EXW (Ex Works) is our default delivery term, providing you with full control over the freight process. However, we are highly flexible and can negotiate other delivery methods (such as FOB, CIF, or DDP) based on your specific logistical requirements and destination.