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Sourced directly from a premier manufacturer and supplier, the 2000C Series Automatic Cutting Ultrasonic Generator delivers high-efficiency precision for demanding industrial production lines.
Maximum 1000W output designed for robust, continuous manufacturing
Versatile frequency range from 20KHz to 40KHz to suit diverse materials
Built-in RS485 communication for seamless automated system integration
Ideal for processing non-woven fabrics, plastics, foam, and synthetic leather
Step into the future of industrial manufacturing with the 2000C Series Automatic Cutting Ultrasonic Generator, an advanced power source engineered to transform raw materials with absolute precision. This low-power yet highly capable unit, peaking at 1000W, harnesses high-frequency acoustic vibrations to slice through challenging substrates without applying immense mechanical pressure. When integrated into an automated production line, the generator emits a quiet, consistent hum, translating electrical energy into rapid, microscopic blade movements. The tactile result is undeniably superior: edges feel incredibly smooth to the touch, entirely free of the rough, frayed, or burnt textures often left by traditional thermal or mechanical cutting methods. The sleek, industrial-grade silver aluminum casing feels cool and robust, housing sophisticated internal components designed for continuous, rigorous operation. Facility managers and production engineers will immediately notice the pristine edge-sealing capability, which simultaneously cuts and fuses synthetic fibers, eliminating the need for secondary finishing processes. By upgrading to this advanced ultrasonic technology, production facilities can drastically reduce material waste, minimize downtime caused by blade wear, and consistently output flawless components that exceed stringent quality control standards.
| Serial number | Name |
| 1 | Barcode light |
| 2 | LED light |
| 3 | Digital tube display |
| 4 | LED light |
| 5 | Toggle switch |
| 6 | Rotary encoder switch |
| 7 | Test |
| Serial number | Name |
| 1 | Cooling fan |
| 2 | Toggle switch |
| 3 | Transducer output BNC connector |
| 4 | DB9 connector |
| 5 | Pin-shaped power connector |
Frequency | Power | Capacitance | Type |
|---|---|---|---|
20KHz | 1000W | 10.5nf~12.5nf | Features built-in RS485 communication |
28KHz | 1000W | 6.5nf~9.5nf | |
30KHz | 800W | 6.5nf~9nf | |
35KHz | 800W | 7nf~9nf | |
40KHz | 800W | 5nf~7nf |
External dimensions CM | Weight kg | Input voltage AC |
|---|---|---|
39.5*12*11 | 3.2 | 220V 50Hz |
Engineered to elevate production efficiency, this ultrasonic generator integrates seamlessly into modern manufacturing workflows. It offers a suite of advanced functionalities tailored to resolve common processing bottlenecks, ensuring that your production line operates at peak performance with minimal manual intervention.
Mold Overload Protection: Equipped with an intelligent safeguard system that instantly detects anomalies, protecting both the generator and expensive molds from catastrophic failure during heavy usage.
Eco-Friendly & Cost-Effective: Operates with minimal energy consumption and eliminates the need for consumable adhesives or hazardous thermal elements, drastically reducing long-term overhead costs.
Multiple Ultrasonic Welding Modes: Offers versatile operational settings to accommodate diverse material densities and thicknesses, ensuring optimal energy delivery for every unique cutting task.
RS485 Communication Device Address: Facilitates sophisticated network integration, allowing centralized factory control systems to monitor and adjust parameters in real-time.
Digital Display and Button-Operated: Features a crystal-clear interface that provides instant visual feedback, empowering operators to make precise adjustments with tactile, responsive controls.
At the heart of this ultrasonic generator lies a fully digitized drive system designed to maintain absolute consistency during high-volume production runs. This technology ensures that the amplitude output remains stable, even when encountering varying material thicknesses or densities on the conveyor belt.
Stable Amplitude Output: Guarantees uniform cutting force across the entire blade, preventing uneven edges, incomplete separations, or material snagging.
Soft Start Functionality: Gradually introduces acoustic energy to the transducer, preventing sudden mechanical shock and significantly extending the lifespan of the acoustic stack.
Multi-Mode Operation: Adapts effortlessly to continuous slitting processes or intermittent, high-speed plunge cutting requirements without losing synchronization.
High Precision Execution: Delivers microscopic accuracy, which is absolutely crucial for intricate patterns, tight tolerance manufacturing, and complex geometric cuts.
Modern production facilities demand equipment that communicates flawlessly with existing infrastructure. This generator is purpose-built for large-scale automated environments, eliminating the friction of manual operation and streamlining the entire manufacturing ecosystem.
Standard RS485 Port: Allows for rapid data exchange and remote parameter configuration across the factory floor, ensuring all machines operate in perfect harmony.
DB9 Control Interface: Provides a secure, standardized connection to PLCs, robotic arms, and servo-driven axes, making physical integration straightforward and reliable.
Customizable Device Addressing: Enables multiple generators to operate on a single communication bus without signal interference, perfect for complex, multi-station setups.
Intelligent Scalability: Perfectly suited for high-speed, multi-lane manufacturing lines requiring synchronized cutting actions and centralized data logging.
The true value of this equipment is realized in the unparalleled quality of the finished product. By utilizing high-frequency micro-vibrations, the blade glides through materials effortlessly, transforming a typically messy process into a clean, highly precise operation.
Simultaneous Cut and Seal: Synthetic materials are parted and edge-sealed in a single motion, preventing any future fraying, unraveling, or particulate shedding.
Zero Secondary Processing: Produces a pristine, smooth edge right off the line, completely eliminating the need for additional hemming, trimming, or chemical binding steps.
Frictionless Interaction: The constant ultrasonic vibration prevents sticky, coated, or highly elastic materials from adhering to the blade, maintaining continuous throughput.
Structural Integrity Preservation: Delicate materials are parted without physical compression or distortion, preserving their original aesthetic, tactile, and functional properties.
Reliability is non-negotiable in fast-paced industrial settings. This generator incorporates multiple layers of electronic defense to ensure uninterrupted operation, safeguard your capital investments, and maintain strict quality control standards.
Advanced Overload Protection: Constantly monitors current and voltage, instantly shutting down power if the acoustic stack encounters excessive resistance or an incorrect frequency match.
Active Thermal Management: Features a high-efficiency cooling fan that maintains optimal internal temperatures, preventing overheating during demanding 24/7 operation cycles.
Component Longevity: By mitigating physical stress on the transducer and cutting horn through intelligent power delivery, the system significantly extends the replacement intervals for critical wear parts.
Low Failure Rate Architecture: Engineered with premium, industrial-grade circuitry designed specifically to withstand the electrical noise, dust, and physical vibrations typical of heavy manufacturing environments.
Despite its sophisticated internal architecture, the user interface remains remarkably intuitive. The front panel is logically laid out to minimize operator error, accelerate the setup process for new production runs, and simplify routine maintenance checks.
Intuitive Digital Tube Display: Provides high-contrast, real-time readouts of operational parameters, highly visible even in brightly lit or visually busy factory environments.
Tactile Rotary Encoder: Allows users to dial in exact percentage adjustments with a satisfying, precise mechanical click, ensuring repeatable settings across different shifts.
One-Touch Testing Mechanism: A dedicated test button enables immediate verification of transducer resonance and system readiness before initiating full-scale production.
Clear Status Indicators: Bright LED lights for RX/TX communication, amplitude levels, and alarm states ensure operators can assess machine health and network status at a single glance.
Transitioning to ultrasonic cutting is a definitive step toward sustainable manufacturing. This generator maximizes energy conversion, ensuring that every watt drawn from the grid is utilized effectively, minimizing environmental impact while boosting the bottom line.
Low Power Consumption: Operating efficiently between 800W and 1000W, it significantly reduces the electrical load compared to traditional heated wire or high-friction mechanical cutters.
Emission-Free Operation: The cold-cutting process generates absolutely zero smoke, toxic fumes, or unpleasant odors, creating a safer, cleaner, and healthier workspace for facility personnel.
Acoustic Noise Reduction: Operates at frequencies well above human hearing (20KHz - 40KHz), drastically lowering ambient factory noise levels and improving overall worker comfort.
Material Waste Minimization: The extreme precision of the ultrasonic blade reduces kerf width to near zero, allowing for tighter nesting of parts and significantly less scrap material per production run.
Partnering with a dedicated manufacturer for your ultrasonic equipment needs ensures that you receive not only a superior product but also the comprehensive support required to maintain a competitive edge. We understand the rigorous demands of large-scale production and have structured our services to provide maximum value, reliability, and peace of mind.
Direct Source Advantage: By acquiring equipment directly from the factory, you eliminate intermediary markups, securing premium, industrial-grade technology at highly competitive price points.
Stringent Quality Assurance: Every generator undergoes rigorous stress testing, frequency calibration, and safety checks before dispatch, guaranteeing flawless out-of-the-box performance.
Expert Technical Support: Our team of seasoned engineers provides comprehensive guidance on system integration, parameter optimization, and advanced troubleshooting for complex setups.
Rapid Component Availability: We maintain a vast inventory of standardized parts, transducers, and accessories, ensuring swift dispatch to minimize your operational downtime.
Customized Automation Solutions: We possess the technical capability to tailor communication protocols and hardware interfaces to perfectly align with your specific factory automation architecture.
What materials are suitable for automatic ultrasonic cutting?
This generator is highly adaptable and suitable for a broad range of soft and semi-rigid materials. It excels in processing non-woven fabrics, industrial cloths, synthetic leather, porous foams, soft rubber, silicone, plastic films, food products, and general plastic components. The high-frequency vibration allows the blade to pass through these materials smoothly without causing physical deformation, tearing, or sticking to the tool.
Will cloth and non-woven fabric fray after cutting?
Is the equipment stable in continuous, high-volume operation?
How does the generator integrate with our existing PLC systems?
Can the power output be adjusted for delicate or thin materials?
