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Built for automated ultrasonic welding in high-volume manufacturing, the H20-C Series Automatic Welding Ultrasonic Generator provides stable power and precise control for thermoplastic plastics, non-woven fabrics and chemical fiber cloths. With frequency options from 20KHz to 40KHz, up to 2600W output and a proprietary traceability system, this ultrasonic welding generator supports consistent weld quality and seamless integration into automated production lines.
Maximum output capacity of 2600W for robust performance
Exclusive traceability system for strict quality management
Versatile frequency options ranging from 20KHz to 40KHz
Seamless integration into automated manufacturing environments
The H20-C Series Automatic Welding Ultrasonic Generator represents the pinnacle of modern assembly technology, engineered to transform raw materials into seamlessly bonded finished products. When integrated into your production floor, this sophisticated unit operates with a quiet, steady hum, belying the immense 2600W of acoustic energy it channels. The sleek, brushed silver exterior and robust metallic chassis offer a tactile sense of industrial-grade durability, ensuring it withstands the rigorous demands of continuous daily operation. By converting standard electrical current into high-frequency mechanical vibrations, it creates flawless, airtight seals on thermoplastics and non-woven fabrics without the need for messy adhesives or external heat sources.
Every internal component is meticulously crafted to provide your assembly line with unwavering stability and precise control. The device dramatically reduces cycle times, allowing your facility to output finished goods at an unprecedented pace while maintaining immaculate cosmetic finishes on every joint. Whether you are fusing delicate medical hygiene products or securing heavy-duty automotive interior panels, the generator delivers a consistent, repeatable energy output that eliminates material warping and structural inconsistencies. This level of craftsmanship not only elevates the structural integrity of your end products but also significantly reduces material waste, ultimately optimizing your operational overhead and elevating your market reputation for uncompromising quality.
| Serial Number | Name |
| 1 | touchscreen |
| 2 | Test |
| 3 | Reset |
| Serial Number | Name |
| 1 | Toggle switch |
| 2 | Pin-shaped power connector |
| 3 | Cooling fan |
| 4 | DB25 connector |
| 5 | Transducer output BNC connector |
Understanding the technical parameters of your equipment is crucial for ensuring seamless integration into your existing production infrastructure. The following tables outline the exact specifications of the H20-C Series, detailing its power capabilities, physical dimensions, and advanced control interfaces. These metrics demonstrate the unit's capacity to handle demanding industrial applications while maintaining a compact footprint that optimizes valuable floor space. Please review these detailed specifications to verify compatibility with your specific material requirements and automated assembly setups.
Frequency | Power | Type |
|---|---|---|
20KHz | 2600W | Utilises proprietary 'Traceability' system; Four digital outputs; four digital inputs; Two DA outputs; two AD inputs; One 485 communication channel, switchable between digital and analogue control. |
28KHz | 1800W | |
30KHz | 1500W | |
35KHz | 1200W | |
40KHz | 800W |
External dimensions CM | Weight kg | Input voltage AC |
|---|---|---|
36*20*12 | 4.76 | 220V 50Hz |
Engineered for maximum operational efficiency, this generator is packed with advanced features that directly address the most pressing challenges of modern manufacturing. From intuitive user interfaces to enhanced output capabilities, every element is designed to streamline your workflow and elevate your final product quality.
Enhanced Amplitude Output: Experience an amplitude increase of approximately 30%, coupled with an equal-precision lock function that guarantees deep, uniform penetration into tough materials.
High-Speed Efficiency: Achieve incredibly fast welding speeds that drastically cut down cycle times, allowing your facility to meet aggressive delivery deadlines without sacrificing structural integrity.
Intuitive Touch Interface: Navigate settings effortlessly via the 4.3-inch high-definition touch screen, offering crisp visual feedback and responsive control over every critical parameter.
Bilingual Accessibility: Facilitate smooth operation across diverse global teams with free, instantaneous switching between Chinese and English language modes.
Advanced Communication: Utilize the integrated RS485 communication device address for seamless data exchange and remote monitoring within your centralized factory network.
To fully appreciate the value this equipment brings to your production floor, it is essential to examine its capabilities across multiple operational dimensions. From raw power stability to seamless network integration, this system is built to optimize every facet of your manufacturing process.
Maintaining consistent output during continuous operation is paramount for high-volume production. This unit delivers a formidable 2600W of maximum power, ensuring robust performance even under complex working conditions. The approximately 30% increase in amplitude, combined with the equal-precision lock function, guarantees that every single weld maintains a high-quality, repeatable result, eliminating the risk of weak joints during extended production runs.
Modern assembly lines demand equipment that communicates flawlessly with central systems. This generator is equipped with a proprietary 'Traceability' system and a comprehensive suite of industrial-grade I/O interfaces, including four digital inputs, four digital outputs, two DA outputs, and two AD inputs. Supported by an RS485 communication channel, it allows for remote parameter modifications and effortless switching between digital and analogue control modes, making it the perfect match for highly automated environments.
Reducing operational costs while maximizing output is the ultimate goal for any procurement strategy. With a rapid welding time of just 0.1 to 1 second per point, this device operates at an efficiency rate 3 to 5 times higher than traditional manual operations. This exponential increase in speed makes it the ideal solution for mass production, significantly shortening production cycles and delivering a rapid return on your equipment investment.
Safeguarding your production line against unexpected downtime is a critical design focus. The generator features a built-in cooling fan to regulate internal temperatures during rigorous use, alongside a dedicated physical Reset mechanism for rapid recovery from anomalies. By utilizing precise time and energy control algorithms, the system ensures that every product meets strict quality standards, drastically reducing the defect rate and protecting your bottom line.
Minimizing the learning curve for your workforce translates directly to lower training costs. The intuitive 4.3-inch HD touch screen provides a clear, logical interface that simplifies complex parameter adjustments. Physical 'TEST' and 'Reset' buttons on the front panel offer immediate tactile control for operators, ensuring the equipment is practically ready to use right out of the box with minimal specialized instruction.
We understand that transparent and reliable fulfillment is essential for international procurement. Our standard delivery term is EXW, providing clear boundaries for logistics management, though we remain flexible to negotiate alternative shipping methods based on your specific requirements. Full payment is securely processed prior to shipment, ensuring a streamlined dispatch process and guaranteed delivery schedules to keep your projects on track.
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Partnering with a reliable manufacturer is about more than just acquiring machinery; it is about securing a competitive advantage for your entire supply chain. Our commitment to engineering excellence ensures that every piece of equipment we deliver meets the highest global standards for durability and performance. We focus on providing solutions that directly impact your operational success, offering unparalleled support from initial consultation through to final implementation.
Proven Manufacturing Expertise: Decades of specialized experience in acoustic engineering allow us to deliver highly refined, industrial-grade equipment that outlasts standard market alternatives.
Stringent Quality Assurance: Every unit undergoes rigorous stress testing and calibration before leaving our facility, guaranteeing out-of-the-box reliability and precision.
Dedicated Technical Support: Our team of engineering specialists is available to assist with integration planning, parameter optimization, and troubleshooting to keep your lines running smoothly.
Scalable Solutions: We design our systems with future growth in mind, ensuring that the equipment you invest in today can seamlessly adapt to your expanding production volumes tomorrow.
Global Logistics Competence: With extensive experience in international fulfillment, we ensure that your equipment is packaged securely and dispatched efficiently, minimizing transit risks and delays.
What materials is this device suitable for welding?
This highly versatile generator is specifically engineered for bonding thermoplastic plastics, non-woven fabrics, and chemical fiber cloths. Its precise energy delivery ensures clean, strong seals without degrading the structural integrity of these sensitive materials.
What is the welding time per point, and how does it impact production efficiency?
The system achieves an exceptionally rapid welding time of 0.1 to 1 second per weld point. This translates to an efficiency rate that is 3 to 5 times higher than traditional manual operation, making it the perfect asset for high-volume mass production environments.
How does the proprietary 'Traceability' system benefit our quality control?
The traceability system logs critical operational data, allowing your quality assurance team to monitor and verify the parameters of every single cycle. This ensures absolute consistency across batches and makes it easier to identify and rectify any deviations in your automated line.
Can this generator be integrated into a fully automated robotic assembly line?
Yes, it is designed for seamless integration. It features comprehensive I/O options (four digital inputs/outputs, two DA/AD inputs) and an RS485 communication channel, allowing centralized PLCs to remotely control parameters and switch between digital and analogue modes effortlessly.
What are your payment terms and shipping arrangements for international orders?
To ensure a streamlined process, full payment is required prior to shipment. Our default delivery term is EXW (Ex Works), which provides you with control over your preferred freight forwarder. However, we are fully open to negotiating other delivery methods to best suit your logistical requirements.
How does the equipment handle thermal management during continuous operation?
The chassis is equipped with a heavy-duty cooling fan and integrated thermal protection circuits. These components work in tandem to dissipate heat rapidly, preventing internal overloads and ensuring stable, uninterrupted performance during demanding production shifts.